Efficient Separation&Intelligent Operation Mud Stone Separator In Coal Industry
In the current context of environmental protection and resource recycling, the Mud Stone Separator Machine has become an indispensable equipment in the industrial and construction fields due to its excellent performance and wide range of applications. It not only effectively separates debris mixtures, but also makes positive contributions to the rational utilization of resources and environmental protection.
Product Introduction
Mud Stone Separation Machine is an efficient, energy-saving, and environmentally friendly equipment for separating debris and stone. It achieves rapid and accurate separation of soil and stone through advanced mechanical principles and innovative technology. The device adopts an intelligent control system and automated process flow, which can greatly improve production efficiency and reduce labor intensity.
Widely Applicable In Various Fields
In the coal industry, for the separation of coal gangue and soil during coal mining and washing processes, the mud rock separator can improve the quality and recovery rate of coal, reduce coal waste and environmental pollution.
In the power industry, for the treatment of fly ash and slag in thermal power plants, a mud rock separator can separate the useful substances and achieve comprehensive utilization of resources.
In the chemical industry, for the treatment of waste residue and waste generated during the production process of some chemical raw materials and products, the mud rock separator can achieve waste reduction and resource utilization.
In the field of agriculture, mud and stone separators can also play an important role in separating soil and impurities during soil improvement and fertilizer production processes.
Outstanding Advantages Of The Equipment
1. Efficient Separation: Advanced separation technology and optimized structural design are adopted to achieve efficient separation of soil and stone in a short period of time, greatly improving production efficiency and resource utilization.
2. Energy saving and environmental protection: The equipment has low energy consumption during operation and does not produce a large amount of pollutants, which meets environmental protection requirements. At the same time, by separating and recycling debris, the waste of resources has been reduced, achieving sustainable development.
3. Intelligent operation: Equipped with an intelligent control system, it has the advantages of high automation, easy operation, and stable operation. Operators can easily start, stop, adjust parameters and other operations of the device through the touch screen, while also monitoring the real-time operation status of the device.
4. Reliable quality: Select high-quality materials and advanced manufacturing processes to ensure the reliable quality and long service life of the equipment. The equipment has a low failure rate and low maintenance costs during operation, bringing good economic benefits to users.
5. Strong adaptability: able to adapt to different types, humidity, and particle sizes of mudstone mixtures, with a wide range of applicability. Whether in mines, construction sites, waste disposal sites, or other fields, it can operate stably and achieve good separation effects.
Analysis Of Structural Characteristics
1. Feeding system: The feeding system adopts advanced feeding equipment, which can achieve uniform and stable feeding of materials. At the same time, the feed inlet is also equipped with buffering devices and iron removal devices, which can effectively prevent the impact and damage of materials to the equipment, as well as the interference of iron on the equipment.
2. Separation system: The separation system is the core part of the equipment, which adopts a structure combining multiple layers of screens and vibration devices. The sieve is made of high-strength and wear-resistant materials, which have good screening effect and service life. The vibration device adopts high-quality vibration motors and shock absorbers, which can generate reasonable vibration frequency and amplitude, allowing materials to be dispersed and screened on the sieve.
3. Transmission system: The transmission system adopts efficient motors and reducers, and transmits power to the separation system through couplings or belt drives. The transmission system has good overload protection and speed regulation functions, and can adjust the operating speed of the equipment according to the actual production situation.
4. Discharge system: The discharge system is equipped with different discharge ports and conveying equipment according to the different characteristics of soil and stone. The discharge port adopts adjustable baffles and discharge devices, which can control the flow and direction of materials. The conveying equipment adopts belt conveyors or screw conveyors, which can respectively transport the separated soil and stones to designated locations.
5. Control system: The control system adopts advanced PLC control system and touch screen operation interface, which can achieve automatic control, remote monitoring, fault diagnosis and alarm functions of the equipment. Operators can intuitively understand the operating status and parameter settings of the device through the touch screen, making it easy to operate and manage.
Equipment Maintenance And Upkeep
1. Daily maintenance:
Before starting up every day, check whether the connections of each component of the equipment are firm, especially the connections between the transmission components and the screen mesh.
Check the lubrication condition of the equipment to ensure that all lubrication points are fully lubricated.
Clean up the debris around the equipment and keep the working environment clean.
Observe the operation of the equipment and listen for any abnormal sounds. If there are any abnormalities, stop the machine immediately for inspection.
2. Regular maintenance:
Check the wear of the screen mesh once a week, and repair or replace it promptly if there is any wear.
Check the tension of the belt or chain of the transmission components once a month, and adjust it promptly if there is any looseness.
Conduct a quarterly inspection of the electrical system of the equipment, including wire connections, switches, contactors, etc., to ensure the normal operation of the electrical system.
Regularly clean the various components of the equipment to remove dust and dirt from the surface, especially the screen mesh and feeding and discharging ports.
3. Lubrication management:
Regularly add lubricating oil or grease according to the lubrication requirements of the equipment.
Select appropriate lubricating oil or grease, and choose products with good lubrication and wear resistance according to the working environment and operating conditions of the equipment.
Pay attention to the amount of lubricating oil or grease added, do not add too much or too little, so as not to affect the normal operation of the equipment.
4. Replacement of vulnerable parts:
Timely replace severely worn and vulnerable parts such as screens, belts, chains, bearings, etc.
When replacing vulnerable parts, it is necessary to choose products with reliable quality and strictly follow the operating procedures for replacement.
After replacement, the equipment should be debugged to ensure its normal operation.
5. Safety precautions:
During the operation of the equipment, it is strictly prohibited for operators to insert their hands or other objects into the interior of the equipment.
Regularly inspect the safety protection devices of the equipment to ensure their integrity and effectiveness.
When performing equipment maintenance, it is necessary to first shut down the machine and cut off the power supply, and hang warning signs to prevent others from operating it incorrectly.
Operators must strictly follow the operating procedures, wear personal protective equipment, and ensure their own safety.
Factory Advantages
1. Factory direct sales with sufficient supply. We have our own factory equipment and complete product specifications. We offer one-stop spot purchase to meet your various needs.
2. Customized processing with guaranteed delivery time. We can customize the specifications and sizes according to customer requirements, and ship on time according to the delivery time.
3. Selling at factory price to save costs. Manufacturer's source of goods, eliminating intermediary price differences and cost savings, spot delivery, win-win cooperation.
We pursue low profit and high turnover, and we can offer you a lower price than other trading companies. If the product is truly suitable and can benefit you, the price can be negotiated. Please call or contact us through other means for further discussion. We will make every effort to meet the needs of our customers and provide efficient and high-quality Mud Stone separator machines. We are based on integrity and prioritize quality. Our machines are manufactured strictly in accordance with national and international standards, and we test each device before delivery.
Parameter Table
| Model | Power(kW) | Feed particle size(mm) | Size(L*W*H,mm) | Weight(t) | Speed(r/min) |
| TT-MSS75-01 | 15 | ≤300 | 5000×1800×2200 | 8 | 8-15 |
| TT-MSS75-02 | 45 | ≤500 | 8000×2500×2800 | 18 | 5-10 |
| TT-MSS75-03 | 75 | ≤800 | 11000×3200×3500 | 32 | 3-6 |
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Efficient Separation Intelligent Operation Mud Stone Separator In Coal Industry Images
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